Surgical instrument with preload assembly

ABSTRACT

A surgical instrument comprising a handle assembly, an elongated body portion extending distally from the handle assembly, a head portion and a preload assembly is disclosed. The head portion is disposed adjacent a distal end of the elongated body portion and includes an anvil assembly and a shell assembly. The anvil assembly is movable in relation to the shell assembly between spaced and approximated positions. The preload assembly is disposed in mechanical cooperation with the shell assembly and enables longitudinal movement of the shell assembly with respect to the elongated body portion.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 13/648,692 filed Oct. 10, 2012, and the disclosure of the above-identified application is hereby incorporated by reference in its entirety.

BACKGROUND Technical Field

The present disclosure relates generally to a surgical instrument for applying surgical fasteners to body tissue. More particularly, the present disclosure relates to a surgical instrument suitable for performing circular anastomosis and/or treatment to internal walls of hollow tissue organs.

Background of Related Art

Anastomosis is the surgical joining of separate hollow organ sections. Typically, an anastomosis procedure follows surgery in which a diseased or defective section of hollow tissue is removed and the remaining end sections are to be joined. Depending on the desired anastomosis procedure, the end sections may be joined by either circular, end-to-end or side-to-side organ reconstruction methods.

In a circular anastomosis procedure, the two ends of the organ sections are joined by means of a stapling instrument which drives a circular array of staples through the end section of each organ section and simultaneously cores any tissue interior of the driven circular array of staples to free the tubular passage. Examples of instruments for performing circular anastomosis of hollow organs are described in U.S. Pat. Nos. 6,053,390, 5,588,579, 5,119,983, 5,005,749, 4,646,745, 4,576,167, and 4,473,077, each of which is incorporated herein in its entirety by reference. Typically, these instruments include an elongated shaft having a handle portion at a proximal end to actuate the instrument and a staple holding component disposed at a distal end. An anvil assembly including an anvil rod with attached anvil head is mounted to the distal end of the instrument adjacent the staple holding component. Opposed end portions of tissue of the hollow organ(s) to be stapled are clamped between the anvil head and the staple holding component. The clamped tissue is stapled by driving one or more staples from the staple holding component so that the ends of the staples pass through the tissue and are deformed by the anvil head. An annular knife is concurrently advanced to core tissue within the hollow organ to free a tubular passage within the organ.

Besides anastomosis of hollow organs, surgical instruments for performing circular anastomosis have been used to treat internal hemorrhoids in the rectum. Typically, during use of a circular stapling instrument for hemorrhoid treatment, the anvil head and the staple holding component of the surgical instrument are inserted through the anus and into the rectum with the anvil head and the staple holding component in an open or unapproximated position. Thereafter, a pursestring suture is used to pull the internal hemorrhoidal tissue towards the anvil rod. Next, the anvil head and the staple holding component are approximated to clamp the hemorrhoid tissue between the anvil head and the staple holding component. The stapling instrument is fired to remove the hemorrhoidal tissue and staple the cut tissue.

SUMMARY

The present disclosure relates to a surgical instrument comprising a handle assembly, an elongated body portion extending distally from the handle assembly, a head portion and a preload assembly. The head portion is disposed adjacent a distal end of the elongated body portion and includes an anvil assembly and a shell assembly. The anvil assembly is movable in relation to the shell assembly between spaced and approximated positions. The preload assembly is disposed in mechanical cooperation with the shell assembly and enables longitudinal movement of the shell assembly with respect to the elongated body portion.

In disclosed embodiments, the preload assembly includes a biasing member coaxially disposed about a portion of the elongated body portion.

In disclosed embodiments, the preload assembly biases the shell assembly toward the anvil assembly.

In disclosed embodiments, the preload assembly enables proximal and distal longitudinal movement of the shell assembly with respect to the elongated body portion.

In disclosed embodiments, the preload assembly includes an outer tube disposed concentrically around the elongated body portion and in mechanical cooperation with the shell assembly, and where the outer tube is longitudinally translatable with respect to the elongated body portion. Here, it is envisioned that the preload assembly includes a biasing element disposed in contact with a proximal portion of the outer tube. Here, it is envisioned that the preload assembly includes a housing disposed around the biasing element and around a proximal portion of the outer tube. Here, it is further envisioned that the preload assembly includes a retainer disposed in mechanical cooperation with the housing and which is configured to limit the distal travel of the outer tube by preventing a proximal lip of the outer tube from being translated distally therepast. It is further envisioned that the housing of the preload assembly is disposed in contact with the handle assembly.

The present disclosure also relates to a preload assembly for use with a surgical instrument including an elongated body portion and an anvil assembly that is longitudinally movable toward a shell assembly. The preload assembly comprises an outer tube disposed in mechanical cooperation with the shell assembly, and a biasing member disposed in mechanical cooperation with the outer tube and configured to distally bias the outer tube toward the anvil assembly.

In disclosed embodiments, the biasing member enables proximal and distal longitudinal movement of the shell assembly with respect to the elongated body portion.

In disclosed embodiments, the outer tube is longitudinally translatable with respect to the elongated body portion of the surgical instrument.

In disclosed embodiments, the biasing element is disposed in contact with a proximal portion of the outer tube.

In disclosed embodiments, the preload assembly further comprises a housing disposed around the biasing element and around a proximal portion of the outer tube. Here, it is envisioned that the preload assembly further comprises a retainer disposed in mechanical cooperation with the housing. The retainer is configured to limit the distal travel of the outer tube by preventing a proximal lip of the outer tube from being translated distally therepast.

The present disclosure also relates to a method of performing a surgical procedure. The method comprises providing a surgical instrument including a handle assembly, an elongated body portion extending distally from the handle assembly and defining a longitudinal axis, a head portion disposed adjacent a distal end of the elongated body portion and including an anvil assembly and a shell assembly, and a preload assembly. The preload assembly is disposed in mechanical cooperation with the shell assembly and enables longitudinal movement of the shell assembly with respect to the elongated body portion. The method also includes positioning the surgical instrument adjacent a surgical site, moving the anvil assembly towards its approximated position, and ejecting fasteners from the shell assembly toward the anvil assembly.

In disclosed embodiments, the preload assembly enables proximal and distal longitudinal movement of the shell assembly with respect to the elongated body portion.

In disclosed embodiments, the preload assembly includes an outer tube disposed concentrically around the elongated body portion and in mechanical cooperation with the shell assembly. The outer tube is longitudinally translatable with respect to the elongated body portion. Here, it is envisioned that the preload assembly includes a biasing element disposed in contact with a proximal portion of the outer tube. It is further envisioned that the preload assembly includes a housing disposed around the biasing element and around a proximal portion of the outer tube.

DESCRIPTION OF THE DRAWINGS

Various embodiments of the presently disclosed surgical instrument are disclosed herein with reference to the drawings, wherein:

FIG. 1 is a perspective view of the presently disclosed surgical instrument illustrated in an open position, in accordance with an embodiment of the present disclosure;

FIG. 2 is a perspective, assembly view of a portion of the surgical instrument of FIG. 1;

FIG. 3 is a longitudinal cross-sectional view taken along line 3-3 of FIG. 1, with some parts omitted;

FIG. 4 is an enlarged portion of the area of detail indicated in FIG. 3;

FIG. 5 is a side view of a distal portion of the surgical instrument of FIG. 1 shown in an open position within tissue;

FIG. 6 is a side view of a distal portion of the surgical instrument of FIG. 1 shown in an approximated position within tissue; and

FIG. 7 is a longitudinal cross-sectional view of an enlarged portion of the surgical instrument of FIG. 1 shown in an approximated position.

DETAILED DESCRIPTION OF EMBODIMENTS

Embodiments of the presently disclosed surgical instrument and preload assembly will now be described in detail with reference to the drawings in which like reference numerals designate identical or corresponding elements in each of the several views. Throughout this description, the term “proximal” will refer to the portion of the instrument closer to the operator and the term “distal” will refer to the portion of the instrument farther from the operator.

FIG. 1 illustrates the presently disclosed surgical instrument shown generally as 10. Briefly, surgical instrument 10 includes a handle assembly 12, an elongated body portion 14, and a head portion 16. Elongated body portion 14 defines a longitudinal axis “A.” Additionally, while not explicitly shown, the present disclosure also contemplates a curved elongated body portion. The length, shape and/or the diameter of elongated body portion 14 and head portion 16 may also be varied to suit a particular surgical procedure.

With continued reference to FIG. 1, handle assembly 12 includes a stationary handle 18, a movable handle 20, a rotatable approximation knob 22 and a preload assembly 100. Head portion 16 includes an anvil assembly 30 and a shell assembly 31. Anvil assembly 30 is movable in relation to shell assembly 31 between spaced and approximated positions by rotation of approximation knob 22. Preload assembly 100 biases shell assembly 31 distally toward anvil assembly 30. Further details of preload assembly 100 are discussed below.

In operation, rotation of approximation knob 22 causes movement of anvil assembly 30 in relation to shell assembly 31 between a spaced position (FIGS. 1 and 5) and an approximated position (FIG. 6), as approximation knob 22 is mechanically engaged with an anvil retainer 38 (FIG. 1), which is fastened to anvil assembly 30. It is envisioned that rotation of approximation knob 22 in a first direction (e.g., clockwise) causes proximal movement of anvil assembly 30, and rotation of approximation knob 22 in a second opposite direction (i.e., counter-clockwise) causes distal movement of anvil assembly 30. Further details of the operation of approximation knob 22 are described in U.S. Pat. No. 8,113,403, which was filed on Aug. 25, 2009, the entire contents of which being incorporated by reference herein.

With reference to FIGS. 2-7, further details of preload assembly 100 are illustrated. As shown, preload assembly 100 includes a biasing element 110, a housing 120, an outer tube 130, and a retainer 140. Housing 120 is disposed coaxially around a proximal portion of elongated body portion 14 and extends distally from handle assembly 12. It is envisioned that housing 120 is in contact with handle assembly 12 and is fixed from longitudinal movement with respect to handle assembly 12. It is further envisioned that housing 120 is integrally formed with handle assembly 12. Biasing element 110 (e.g., a compression spring, parallel wave spring, etc.) is coaxially positioned around elongated boy portion 14 and is positioned within housing 120.

Outer tube 130 extends distally from housing 120 toward shell assembly 31. More particularly, a proximal portion 132 of outer tube 130 is slidably disposed within housing 120 of preload assembly 100 and about elongated body portion 14; a distal portion 134 of outer tube 130 is affixed to shell assembly 31. Further, proximal portion 132 includes a lip 136 extending radially outward (i.e., away from the longitudinal axis “A”).

With reference to FIGS. 2, 4, and 7, retainer 140 is positioned in mechanical cooperation with housing 120 and extends radially inward therefrom. Specifically, it is envisioned that retainer 140 is positionable within a slot 122 located in a distal portion 124 of housing. With particular reference to FIG. 4, retainer 140, and in particular, the engagement between retainer 140 and lip 136, prevents outer tube 130 from moving distally beyond and out of housing 120.

Accordingly, as can be appreciated, biasing element 110 of preload assembly 100 provides a distally biasing force which distally biases outer tube 130, and thus distally biases shell assembly 31 toward anvil assembly 30. Additionally, as discussed below, preload assembly 100 allows proximal movement of shell assembly 31 with respect to elongated body portion 14.

In use, when head portion 16 is in the open, unclamped position (FIG. 5), preload assembly 100 distally biases shell assembly 31 toward anvil assembly, and toward tissue “T.” As can be appreciated, the spring constant of the biasing element 10 can be preselected (prior to assembly of preload assembly 100) to provide the optimum clamping pressure for a particular procedure. The distal pressure exerted against shell assembly 31 by preload assembly 100 helps prevent “under clamping.” “Under clamping” may otherwise occur when anvil assembly 30 is not approximated a sufficient amount and/or when anvil assembly 30 and shell assembly 31 relatively move toward the open position in response to attempting to clamp tissue that is too thick or in response to the force created when firing fasteners from shell assembly 31 toward anvil assembly 30. In surgical devices that clamp up to a set distance between the anvil and cartridge assembly, over clamping or under clamping, in which the clamping forces are too high or too low, can occur. The preloaded spring or other biasing device in the preload assembly applies a preselected clamping force. An indicator can be provided, in any of the embodiments disclosed herein, to show the movement of the shell, thereby indicating whether the reload selected is optimal for the tissue thickness. The biasing device can be a parallel wave spring, coil spring, bevel spring, or any other kind of spring.

Additionally, as shown in FIG. 7, preload assembly 100 allows outer tube 130 (and thus shell assembly 31) to move proximally with respect to elongated body portion 14. Proximal movement of shell assembly 31 and outer tube 130 occurs when head assembly 16 is in the approximated position and when the clamping pressure exerted by approximation knob 22 causes the tissue “T” between anvil assembly 30 and shell assembly 31 to compress. Compression of tissue “T” can also result during the ejection of fasteners from shell assembly 31 toward anvil assembly 30. The amount of tissue compression that occurs (i.e., along longitudinal axis “A”) corresponds to the amount of proximal translation of outer tube 130 against the bias of biasing element 110.

The proximal movement of shell assembly 31 with respect to elongated body portion 14, which is enabled by preload assembly 100, helps prevent “over clamping.” “Over clamping” may otherwise occur when anvil assembly 30 and shell assembly 31 are fully approximated, and an additional clamping force is provided (e.g., by continued actuation of approximation knob 22). Preload assembly 100 helps prevent “over clamping” by allowing shell assembly 31 to move away from anvil assembly 30 (i.e., proximally) in situations where anvil assembly 30 and shell assembly 31 are fully approximated and an additional clamping force is provided. Thus, preload assembly 100 helps prevent “under clamping” and “over clamping.”

Once head assembly 16 is sufficiently approximated, actuation of movable handle 20 (i.e., pivoting in the direction of arrow “X” in FIG. 1), causes fasteners to be ejected from shell assembly 31 toward anvil assembly 30. That is, movable handle 20 is disposed in mechanical cooperation with a pusher (not explicitly shown in the illustrated embodiments), such that actuation of movable handle 20 causes advancement of the pusher into contact with the fasteners, which ejects into staple deforming pockets of anvil assembly 30.

The present disclosure also contemplates a tissue indicator 150 (see FIGS. 1 and 2). Tissue indicator 150 includes a window on housing 120 which allows a user to see lip 136 of outer tube 130, and its amount of travel (e.g., during approximation of head assembly 16). Tissue indicator 150 may include indicia (e.g., measurement lines and associated numbers) to further facilitate determining the thickness, type, or amount of tissue being clamped or compressed. This information may be effective to help the user determine the optimal staple size for the desired procedure.

Further details of other features of surgical instrument 10, such as the approximation assembly, firing assembly, lock out mechanism and an additional indicator mechanism are disclosed in commonly-owned U.S. Pat. Nos. 7,168,604, 7,303,106, and 8,113,403, the entire contents of each of which are incorporated by reference herein.

The present disclosure also relates to a method of performing a surgical procedure. The method includes providing a surgical instrument 10 including a handle assembly 12, an elongated body portion 14 extending distally form handle assembly 12, a head portion 16 and a preload assembly 100. Handle assembly 12 includes a stationary handle 18 and a movable handle 20, which is movable between a first non-actuated position and a second actuated position. Head portion 16 is disposed adjacent a distal end of the elongated body portion 14 and includes an anvil assembly 30 and a shell assembly 31. Anvil assembly 30 is movable in relation to shell assembly 31 between spaced and approximated positions. The method also includes positioning surgical instrument 10 adjacent a surgical site, moving anvil assembly 30 toward its approximated position, and moving movable handle 20 through a firing stroke to eject fasteners from shell assembly 31 toward anvil assembly 30.

It is also contemplated that the apparatus has a replaceable head including the cartridge assembly, anvil assembly and associated mechanisms. The stapling apparatus 10 can include the manually actuated handle assembly of FIG. 1 and as described above, or can include a powered actuator assembly having first and second drive members. For example, U.S. patent application Ser. No. 12/946,082, filed Nov. 15, 2010, the entire disclosure of which is hereby incorporated by reference herein, discloses a surgical device having a powered actuator assembly. Such actuator assembly can be powered by a motorized handle.

It will be understood that various modifications may be made to the embodiments disclosed herein. Therefore, the above description should not be construed as limiting, but merely as exemplifications of disclosed embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto. 

The invention claimed is:
 1. A surgical instrument, comprising: a handle assembly including a stationary handle, the stationary handle configured to be gripped by a user during use; an elongated body portion extending distally from the handle assembly, being fixed from longitudinal movement with respect to the stationary handle, and defining a longitudinal axis, wherein the elongated body portion is tubular; a head portion disposed adjacent and in contact with a distal end of the elongated body portion and including an anvil assembly and a shell assembly, the anvil assembly being movable in relation to the shell assembly between spaced and approximated positions, wherein when the anvil assembly moves toward the approximated position, the anvil assembly moves in a proximal direction with respect to the elongated body portion; and a preload assembly disposed in mechanical cooperation with the shell assembly, the preload assembly enabling longitudinal movement of the shell assembly with respect to the elongated body portion, the preload assembly including a biasing member disposed concentrically around the elongated body portion.
 2. The surgical instrument according to claim 1, wherein an entirety of the biasing member is coaxially disposed about a portion of the elongated body portion.
 3. The surgical instrument according to claim 1, wherein the preload assembly biases the shell assembly toward the anvil assembly.
 4. The surgical instrument according to claim 1, wherein the preload assembly enables proximal and distal longitudinal movement of the shell assembly with respect to the elongated body portion.
 5. The surgical instrument according to claim 1, wherein the preload assembly includes an outer tube, a majority of the outer tube is disposed concentrically around and radially outward of the elongated body portion and in mechanical cooperation with the shell assembly, the outer tube is longitudinally translatable with respect to the elongated body portion.
 6. The surgical instrument according to claim 5, wherein the biasing member is disposed in contact with a proximal portion of the outer tube and biases the outer tube distally with respect to the elongated body portion.
 7. The surgical instrument according to claim 6, wherein the preload assembly includes a housing, the housing is disposed concentrically around the biasing member and concentrically around the proximal portion of the outer tube.
 8. The surgical instrument according to claim 7, wherein the preload assembly includes a retainer disposed in mechanical cooperation with the housing, the retainer configured to limit distal travel of the outer tube by preventing a proximal lip of the outer tube from translating distally therepast.
 9. The surgical instrument according to claim 7, wherein the housing of the preload assembly is disposed in contact with the handle assembly.
 10. The surgical instrument according to claim 7, wherein a distal most end of the housing of the preload assembly is disposed proximally of a distal most end of the elongated body portion.
 11. The surgical instrument according to claim 1, wherein the stationary handle is immovable relative to itself.
 12. A preload assembly for use with a surgical instrument including an elongated body portion and an anvil assembly that is longitudinally movable toward a shell assembly in response to proximal movement of an anvil retainer with respect to the elongated body portion to capture tissue between the anvil assembly and the shell assembly, wherein when the anvil assembly longitudinally moves toward the shell assembly to capture tissue between the anvil assembly and the shell assembly, the anvil assembly moves in a proximal direction with respect to the elongated body portion, the preload assembly comprising: an outer tube disposed in mechanical cooperation with the shell assembly, wherein the outer tube is longitudinally translatable with respect to the elongated body portion of the surgical instrument, and wherein the elongated body portion is tubular; and a biasing member disposed concentrically around the elongated body portion and configured to distally bias the outer tube toward the anvil assembly, an entirety of the biasing member is coaxially disposed about a portion of the elongated body portion.
 13. The preload assembly according to claim 12, wherein the biasing member enables proximal and distal longitudinal movement of the shell assembly with respect to the elongated body portion.
 14. The preload assembly according to claim 12, wherein the biasing member is disposed in contact with a proximal portion of the outer tube and biases the outer tube distally with respect to the elongated body portion.
 15. The preload assembly according to claim 12, further comprising a housing disposed concentrically around the biasing member and concentrically around a proximal portion of the outer tube.
 16. The preload assembly according to claim 15, further comprising a retainer disposed in mechanical cooperation with the housing, the retainer configured to limit the distal travel of the outer tube by preventing a proximal lip of the outer tube from being translated distally therepast. 